When it comes to freeze drying, the capacity to handle large-scale operations efficiently is not just an advantage—it's a necessity for businesses aiming for significant growth and expansion. The TSS-1047 freeze dryer is a pivotal solution for such companies, standing out in the TSS series with its exceptional features and capabilities. This guide dives deep into the specifics of the TSS-1047, demonstrating why it is the quintessential choice for large freeze-drying operations. Also, if you're looking for a made in Utah industrial freeze dryer, you can consider this series. Read on:
The Powerhouse of Freeze Drying: TSS-1047
The TSS-1047 is not just another freeze dryer; it's a powerhouse designed for the demands of large-scale operations. With a staggering 470 shelf capacity, it's engineered to handle vast quantities of products, making it ideal for businesses looking to upscale their production massively. This walk-in freeze dryer isn't only about size; it's about combining capacity with performance efficiency and final product quality.
Unmatched Construction and Technology
The TSS-1047 boasts all stainless steel rib-reinforced process vacuum chambers, providing durability and reliability. This robust construction ensures that the freeze dryer can withstand the rigorous demands of large-scale operation without compromising performance. Paired with a Leybold SP630/WSU2001 vacuum pump/blower combo along with high capacity, low temperature chiller, the TSS-1047 guarantees a high-performance freeze-drying with rock steady vacuum, which is essential for maintaining quality of the product while speeding up the freeze-drying process. All of the heated shelves are mounted in rolling racks, allowing the operator to load product and store in a walk in freezer while the previous product batch is running, reducing time to start the next batch. In addition, all of those shelves are easily removable, see video clip here. Those looking for a made in Utah industrial freeze dryer will find the TSS-1047 to be an unparalleled choice in capacity, technology, and reliability, perfectly tailored to meet the needs of large-scale operations in diverse industries.
Designed for Efficiency and Reliability
What sets the TSS-1047 apart is shown by three major design features:
The rolling product racks have mulitzone temperature control for even heating from top to bottom in the rolling rack, and each rolling rack is controlled independently from the others. This allows the automation to adapt power feed to accommodate imperfect product distribution in the chamber. These rolling racks have easy to remove, plug in heated shelves that can be easily removed for cleaning, allowing for easy access to all surfaces inside the chamber. The heated shelves themselves can be cleaned in an industrial dishwasher along with product trays.
The vapor condensers (ice banks) in these freeze dryers are supplied with pumped liquid fluid that is chilled to under -40C. The chiller capacity is more than enough to keep your chamber pressure under 2 millibar even when the heaters are at their highest capacity near the beginning of the product cycle. This pressure control under heavy load allows the operator to keep his product cycle as short as possible because processing time affects production rate, and production rate affects revenue generated by the machine.
These systems have a higher load capacity per footprint than any freeze dryer in the world. Higher capacity means higher production, which means higher revenue per machine. How much more? The TSS-1047 has 21% higher load capacity than the nearest competing brand, which at $2 per pound profit on your product can mean an extra $375,000 in profit per year per machine.
Technological Innovations for Advanced Control
The TSS-1047 is equipped with an Opto22 GROOV PLC controller, allowing for precise and user-programmable vacuum cycles. This feature is crucial for businesses that require flexibility in their operations, catering to up to 96 unique recipes. Safety is paramount in such large-scale operations, and the TSS-1047 addresses this with full safety interlocks, ensuring the well-being of operators and the integrity of the products. Furthermore, the PLC is programmed to be so easy and intuitive to operate, that creating recipes for new products is very intuitive and takes just a few minutes. Finally, the data logged that is available for download and analysis has some extra parameters that reveal key information to tweak your process recipes to optimize running time and product uniformity.
These systems have just undergone a major evolution in operating technology, the second generation has arrived. This new generation adds additional yearly capacity by shortening the time between product batches, while at the same time removing one of the major headaches associated with large commercial freeze dryers, ice handling at end of cycle.
Customization at Your Fingertips
One of the most significant advantages of the TSS-1047 is its customizability. Operators have complete control over the freeze-drying process and can manually operate all parameters and input batch IDs. This level of customization is invaluable for businesses that demand precise control over their production, ensuring that each batch meets their exact standards.
The Ideal Choice for Scaling Up
The TSS-1047 offers the perfect blend of capacity, technology, and reliability for businesses at the cusp of scaling up to a large-scale operation. Its comprehensive design and advanced features ensure that businesses can increase their production capacity and maintain, if not enhance, the quality of their products.
The TSS-1047 freeze dryer is a beacon for large-scale freeze-drying operations. It represents a significant investment in quality, efficiency, and technological innovation, making it an indispensable tool for businesses aiming to dominate the competitive world of large-scale freeze drying. Whether for food preservation, pharmaceuticals, or any other application, the TSS-1047 is ready to elevate your business. Feel free to check it out if you're looking for a made in Utah large freeze dryer.
No comments:
Post a Comment