Monday, 25 March 2024

Here’s How Suntorr's Industrial Vacuum Equipment Offers Multiple Solutions

When it comes to looking for industrial vacuum solutions, you need to focus on a series of options. With a commitment to delivering top-tier solutions for various industrial needs, Suntorr's range of vacuum equipment sets the standard for quality and performance. To know more about industrial vacuum equipment, focus on a series of options. Among its impressive offerings, the TSS-1047 emerges as the pinnacle of freeze drying capacity, catering to businesses with serious demands. Here are some of the solutions you should know:

industrial vacuum equipment

The TSS-1047: Unrivaled Freeze Drying Power

For enterprises seeking to amplify their freeze drying capabilities, the TSS-1047 emerges as the ultimate system of choice. Boasting an astounding 470-shelf capacity, this walk-in freeze dryer redefines the possibilities for businesses operating in diverse sectors. Whether it's pharmaceuticals, food processing, or scientific research, the TSS-1047 empowers organizations to scale their operations and meet the demands of an ever-evolving market landscape.

Mechanical Marvel: Unveiling the Specifications

At the heart of the TSS-1047 lies a meticulously engineered ensemble of components designed to deliver unparalleled performance and reliability. Focus on the category of industrial vacuum equipment before focusing on a series of options.

Let's focus on the mechanical specifications that make this system a true standout in the realm of industrial vacuum equipment:

Stainless Steel Rib Reinforced Process Chambers

Built to withstand the rigors of industrial usage, the process chambers of the TSS-1047 are crafted from high-grade stainless steel, reinforced with ribbing for enhanced durability and structural integrity.

Leybold SP630 Vacuum Pump with WSU 2001 Blower Pump

Powering the vacuum operations with efficiency and precision, the Leybold SP630 vacuum pump, complemented by the WSU 2001 blower pump, ensures consistent and reliable performance, even under the most demanding conditions.

Engineered-to-Size Low-Temperature Chiller (-40°C to 20°C)

A crucial component of the package system, the engineered-to-size low-temperature chiller provides precise temperature control, enabling optimal freeze drying conditions for a wide range of applications.

High Vacuum Rated Valves

Equipped with high vacuum rated valves for roughing, fore line, and vent operations, the TSS-1047 guarantees seamless functionality and precise control over the freeze drying process.

Stainless Steel Electrical Raceways and Enclosures

Ensuring safety and longevity, the TSS-1047 features stainless steel electrical raceways and enclosures, designed to withstand harsh environments and maintain electrical integrity over extended periods of use.

Empty Chamber Pressure Maintenance

With a remarkable ability to maintain pressure below 10 microns even when the chamber is empty, the TSS-1047 exemplifies Suntorr's commitment to precision engineering and quality craftsmanship.

Standardized Tray Dimensions

The TSS-1047 accommodates trays of standard 18"x26" dimensions, providing compatibility with commonly used baking sheets and facilitating ease of operation and maintenance.

Multiple Rack Systems

Available in 4, 7, and 10-rack configurations, the TSS-1047 offers versatility to suit diverse production requirements, allowing businesses to tailor their freeze drying processes to specific needs and volumes.

Elevate Your Business with Suntorr

In conclusion, Suntorr's TSS-1047 emerges as the epitome of industrial vacuum equipment, offering unmatched freeze drying capacity and cutting-edge technology to propel businesses to new heights of success. 

With its robust construction, precision engineering, and comprehensive features, the TSS-1047 stands as a testament to Suntorr's unwavering commitment to excellence and customer satisfaction. 

Conclusion

Whether you're a pharmaceutical manufacturer, a food processing facility, or a research institution, investing in the TSS-1047 ensures that your freeze drying operations are equipped to meet the challenges of today's dynamic market landscape and seize opportunities for growth and innovation. 

To know more about selecting a freeze dryer in Utah, you should focus on a series of options.

Choose Suntorr and experience the difference that quality, reliability, and performance can make in your industrial endeavors.

Monday, 15 January 2024

Elevating Large-Scale Operations with the TSS-1047 Freeze Dryer

When it comes to freeze drying, the capacity to handle large-scale operations efficiently is not just an advantage—it's a necessity for businesses aiming for significant growth and expansion. The TSS-1047 freeze dryer is a pivotal solution for such companies, standing out in the TSS series with its exceptional features and capabilities. This guide dives deep into the specifics of the TSS-1047, demonstrating why it is the quintessential choice for large freeze-drying operations. Also, if you're looking for a made in Utah industrial freeze dryer, you can consider this series. Read on:

Freeze Drying: TSS-1047

The Powerhouse of Freeze Drying: TSS-1047

The TSS-1047 is not just another freeze dryer; it's a powerhouse designed for the demands of large-scale operations. With a staggering 470 shelf capacity, it's engineered to handle vast quantities of products, making it ideal for businesses looking to upscale their production massively. This walk-in freeze dryer isn't only about size; it's about combining capacity with performance efficiency and final product quality.

Unmatched Construction and Technology

The TSS-1047 boasts all stainless steel rib-reinforced process vacuum chambers, providing durability and reliability. This robust construction ensures that the freeze dryer can withstand the rigorous demands of large-scale operation without compromising performance. Paired with a Leybold SP630/WSU2001 vacuum pump/blower combo along with high capacity, low temperature chiller, the TSS-1047 guarantees a high-performance freeze-drying with rock steady vacuum, which is essential for maintaining quality of the product while speeding up the freeze-drying process. All of the heated shelves are mounted in rolling racks, allowing the operator to load product and store in a walk in freezer while the previous product batch is running, reducing time to start the next batch. In addition, all of those shelves are easily removable, see video clip here. Those looking for a made in Utah industrial freeze dryer will find the TSS-1047 to be an unparalleled choice in capacity, technology, and reliability, perfectly tailored to meet the needs of large-scale operations in diverse industries.

Designed for Efficiency and Reliability

What sets the TSS-1047 apart is shown by three major design features:

The rolling product racks have mulitzone temperature control for even heating from top to bottom in the rolling rack, and each rolling rack is controlled independently from the others. This allows the automation to adapt power feed to accommodate imperfect product distribution in the chamber. These rolling racks have easy to remove, plug in heated shelves that can be easily removed for cleaning, allowing for easy access to all surfaces inside the chamber. The heated shelves themselves can be cleaned in an industrial dishwasher along with product trays. 

The vapor condensers (ice banks) in these freeze dryers are supplied with pumped liquid fluid that is chilled to under -40C. The chiller capacity is more than enough to keep your chamber pressure under 2 millibar even when the heaters are at their highest capacity near the beginning of the product cycle. This pressure control under heavy load allows the operator to keep his product cycle as short as possible because processing time affects production rate, and production rate affects revenue generated by the machine. 

These systems have a higher load capacity per footprint than any freeze dryer in the world. Higher capacity means higher production, which means higher revenue per machine. How much more? The TSS-1047 has 21% higher load capacity than the nearest competing brand, which at $2 per pound profit on your product can mean an extra $375,000 in profit per year per machine. 

Technological Innovations for Advanced Control

The TSS-1047 is equipped with an Opto22 GROOV PLC controller, allowing for precise and user-programmable vacuum cycles. This feature is crucial for businesses that require flexibility in their operations, catering to up to 96 unique recipes. Safety is paramount in such large-scale operations, and the TSS-1047 addresses this with full safety interlocks, ensuring the well-being of operators and the integrity of the products. Furthermore, the PLC is programmed to be so easy and intuitive to operate, that creating recipes for new products is very intuitive and takes just a few minutes. Finally, the data logged that is available for download and analysis has some extra parameters that reveal key information to tweak your process recipes to optimize running time and product uniformity. 

These systems have just undergone a major evolution in operating technology, the second generation has arrived. This new generation adds additional yearly capacity by shortening the time between product batches, while at the same time removing one of the major headaches associated with large commercial freeze dryers, ice handling at end of cycle. 

Customization at Your Fingertips

One of the most significant advantages of the TSS-1047 is its customizability. Operators have complete control over the freeze-drying process and can manually operate all parameters and input batch IDs. This level of customization is invaluable for businesses that demand precise control over their production, ensuring that each batch meets their exact standards.

The Ideal Choice for Scaling Up

The TSS-1047 offers the perfect blend of capacity, technology, and reliability for businesses at the cusp of scaling up to a large-scale operation. Its comprehensive design and advanced features ensure that businesses can increase their production capacity and maintain, if not enhance, the quality of their products.

The TSS-1047 freeze dryer is a beacon for large-scale freeze-drying operations. It represents a significant investment in quality, efficiency, and technological innovation, making it an indispensable tool for businesses aiming to dominate the competitive world of large-scale freeze drying. Whether for food preservation, pharmaceuticals, or any other application, the TSS-1047 is ready to elevate your business. Feel free to check it out if you're looking for a made in Utah large freeze dryer.

Friday, 29 December 2023

Exploring the Benefits of Suntorr Commercial Freeze Dryers with Freeze Dry Vacuum Technology

In the realm of food preservation, Suntorr has cutting-edge solutions that redefine the way businesses approach extending the shelf life of their products. At the forefront of this innovation, Suntorr offers exceptional commercial freeze dryers equipped with advanced freeze dryer and vacuum technology that is designed to help operators get more product from every batch. In other words, the commercial freeze dryers that Suntorr offers will help you make a great deal more profit. Let's delve into the world of preservation excellence and explore the myriad benefits these technologies bring to the table.

commercial freeze dryers


Unlocking the Potential of Freeze Dry Vacuum Technology:

Precision in Preservation: The hallmark of Suntorr's freeze dryer technology is in its precision. By creating a controlled vacuum environment, this technology ensures that the freeze-drying process happens at temperatures that are so low, the product is frozen while it dries. The result is a perfectly preserved item with all of the original shape, the original color, and the original nutrient content.

Superior Texture Retention: Unlike air and heat drying methods that cause shrink and densified texture of the product, freeze dry vacuum technology excels in retaining the original texture of many foods, particularly so with meats and other proteins. For example shrimp that has been cooked and rehydrated (which takes less than a minute) has a texture that is very difficult to distinguish from freshly cooked shrimp. Naturally, the flavor is the same too. This is particularly crucial for businesses dealing with delicate and high-value products where texture plays a pivotal role in consumer satisfaction.

Extended Shelf Life: The marriage of freeze dry vacuum technology with commercial freeze dryers significantly extends the shelf life of perishable goods by reducing moisture to below five percent. By reducing moisture to such low levels, these systems prevent the growth of microorganisms, which results in shelf life of product that can sometimes exceed twenty years.

The Unrivaled Efficiency of Commercial Freeze Dryers:

Customized Batch Processing: Suntorr's commercial freeze dryers offer businesses the flexibility of batch processing. This is especially advantageous for small, medium-sized, or even very large enterprises that require the ability to handle diverse products in varying quantities efficiently. The machines are ultra compact in footprint, giving you the most production per footprint of any machine in the world.

Energy-Efficient Operation: Sustainability is a key consideration in modern business practices. Suntorr's commercial freeze dryers are designed with energy efficiency in mind, minimizing environmental impact while providing businesses with cost-effective solutions for their preservation needs.

Versatility in Product Handling: Whether it's fruits, vegetables, or even pharmaceuticals, Suntorr's commercial freeze dryers equipped with freeze dry vacuum technology can handle a diverse range of products. This versatility makes them an ideal choice for businesses with varied product portfolios.

Choosing Suntorr for Your Preservation Needs:

Innovation at its Core: Suntorr stands out as a beacon of innovation in the field of food preservation. The optimum freeze dry vacuum technology into their commercial freeze dryers showcases a commitment to not only staying at the forefront of technological advancements, but to pushing the boundaries into new territory.

Tailored Solutions: Suntorr understands that every business is unique. Their range of commercial freeze dryers caters to the specific needs of different industries, providing tailored solutions that align with the scale and requirements of each business.

Reliability and Trust: With a reputation built on reliability and trust, Suntorr has become a go-to brand for businesses seeking excellence in preservation technology. Their commitment to quality ensures that each commercial freeze dryer with freeze dry vacuum technology delivers consistent, superior results.

Conclusion: Elevate Your Preservation Standards with Suntorr 

As businesses navigate the challenges of preserving perishable goods, Suntorr emerges as a beacon of excellence. The marriage of freeze dry vacuum technology with commercial freeze dryers creates a synergy that not only preserves but enhances the quality of products. For those seeking a partner in preservation innovation, Suntorr stands tall, offering a range of solutions that redefine the standards of perfection in the preservation industry.

Here’s How Suntorr's Industrial Vacuum Equipment Offers Multiple Solutions

When it comes to looking for industrial vacuum solutions, you need to focus on a series of options. With a commitment to delivering top-tier...